CARBON TUBES - MADE IN GERMANY

COILED CARBON AND CARBON FIBER PRECISION TUBES DEVELOPED AND PRODUCED IN GERMANY

Production of complete assemblies

We produce fibre-reinforced components exclusively at our location in Waldstetten in southern Germany. With a modern machine park, an innovative production concept and well-trained employees, we manufacture the carbon tubes and carbon components with the highest quality requirements. Benefit from our well-stocked stock of carbon tubes in standard dimensions for your first quick prototype within a few hours. We accompany you in the individualization of our carbon tubes for your products with regard to the requirements and take over the series production. From the CFRP prototype to mass production - everything from a single source.

AREAS OF APPLICATION WRAPPED CFRP CARBON PIPES HT CFRP

Carbon tubes with a high-gloss, painted surface are particularly suitable for design applications. Coiled HT, UHT and IM CFRP tubes, manufactured in Germany, are indispensable for high-precision components. The X-ray transparency of the carbon tubes is an important additional advantage, especially for applications in medical technology, in addition to the high stability and weight reduction at the same time. What began in the automotive sector with Formula 1 has long since found its way into the series production of automobiles. In addition to molded carbon parts, carbon tubes are also increasingly being used. The use of carbon tubes has become an interesting advantage for many industrial sectors. Carbon Composite is known for high-precision carbon tubes made in Germany. In close cooperation with suppliers, customers and teaching institutions, our products and manufacturing technologies are constantly being improved and further developed. As a German company, Carbon Composite, we stand for precision in the premium carbon tube sector.

CARBON SQUARE TUBES, CARBON SQUARE TUBES

Carbon square tubes or carbon square tubes or carbon rectangular tubes are particularly suitable for many applications. These CFRP pipes are very interesting not only because of the visually appealing design, but also because of the easy adaptability with existing systems. The excellent material properties are convincing in many areas of application and thus represent the decisive advantage. In our online shop we offer carbon square tubes or carbon square tubes in various dimensions directly from stock. The various square CFRP carbon tubes not only differ in terms of overall dimensions, but are also available with different corner radii and in reinforced versions. Of course, we also offer our cutting service or complex processing for all tubes in these categories square tubes / square tubes. This enables you to realize your lightweight constructions quickly and professionally. In our online shop, under accessories, you will also find carbon drills that are ideal for processing our carbon square and rectangular tubes.

CFRP SQUARE PIPES WRAPPED DIRECTLY FROM THE MANUFACTURER - MADE IN GERMANY

The same applies to these special carbon tubes -> carbon square profiles, as to all our carbon semi-finished products, they are light, very resilient and durable. They offer optimal performance for all areas of application with the highest demands. The prepreg carbon fiber winding technology specially developed by us is also used for these tubes. The inner and outer surfaces of these carbon fiber tubes are very dimensionally stable, so that time-consuming post-processing to adapt them to their systems may not be necessary. As with our round tubes, we also have the option of adapting the fiber directions to your individual needs with the carbon square tubes / square tubes via the fabric / non-crimp fabric. This allows us to adapt the CFRP tubes to a wide variety of load cases, so that they have maximum tensile and compressive strength and torsional stability with minimal deflection. There is also the option of using different fiber types, so that the carbon square tubes/square tubes can also be adapted for applications with special requirements, for example in terms of corrosion protection, heat resistance or electrical conductivity.

 CONSTRUCTION OF OUR CARBON ROUND TUBES, CARBON SQUARE TUBES AND CARBON SQUARE TUBES - MADE IN GERMANY

HT, UHT and IM carbon fibers are used for our square CFRP carbon fiber tubes as well as for our round carbon tubes. These are either impregnated directly with an epoxy resin matrix or previously processed into fabrics and fabrics and then impregnated. The resulting so-called prepregs are then wound using our specially developed molds and then hardened in the tempering oven. This is the core process of our production of carbon round tubes and square tubes. The specific flexural strength, compressive strength, tensile strength and torsional stability (per unit of mass) are therefore significantly higher than with corresponding metal products. The weight saved as a result and the low mass inertia are the main advantages of our CFRP square/round tubes. At the same time, the semi-finished products get their particularly appealing fabric structure surface made of carbon, which is often preferred for optical requirements. Basically, we can also offer the surface ground, wrapped or high-gloss, painted. Since our carbon profiles are generally not susceptible to corrosion, they do not have to be additionally painted. The areas of application of all our CFRP products and semi-finished products are very extensive and cross-market. Without long delivery times, our carbon round tubes and carbon square tubes can be ordered in the online shop from 1 piece. Our online shop is just as suitable for commercial customers as it is for private customers. You can register yourself online at any time. So you can keep an eye on your orders at all times. You can send us your request for carbon tubes at any time, including drawings if necessary, by e-mail. We would be happy to create an individual one for you. If you have any further questions regarding our carbon tubes or our carbon semi-finished products, we look forward to your call. We will advise you personally!

 ECONOMY OF CARBON TUBES CFRP

Carbon tubes are a solution that is being used more and more often to replace products made of metal or plastic. Retrofitting or planning with the forward-looking semi-finished carbon products may initially lead to higher costs. In the long term, the advantages of the resulting new possibilities and permanently reduced operating costs are by far the most important. In our online shop you will find a wide range of different carbon tubes, which can be delivered directly from stock and from 1 piece. These carbon tubes cover a wide range of applications, so that they can even save time and thus costs during development. We produce our complete range in larger quantities, so that we can achieve maximum efficiency here. All carbon tubes can be found in our online shop in lengths of 1000mm and 2000mm with different surfaces. If the right dimension is not online, we would be happy to receive your inquiry. If your application requires further processing of the carbon tubes, we can also do this directly here in Waldstetten. This means that there are neither additional transport routes nor the participation of a third company.

AREAS OF APPLICATION AND BRANCHES OF OUR CARBON TUBES – MADE IN GERMANY

The decisive factor for the requirement of carbon fiber reinforced tubes is maximum strength with minimum weight at the same time. The low density of the carbon tubes and the adaptability through different carbon fiber courses are the decisive advantages. The carbon tubes are therefore stronger and at the same time more flexible than other materials. A typical application of the carbon tubes is, for example, as carbon shafts. The mass reduction of the shafts through the use of CFRP is the key factor here. But carbon tubes are also used in other sectors, such as medical technology, automation, mechanical and plant engineering and aerospace technology. It does not matter whether the carbon tubes are used in large industrial companies, medium-sized companies or smaller companies. The advantages of the material carbon, in particular the carbon tubes, predominate both in prototype construction and in large series. Our large range with innumerable dimensions allows you to order from 1 piece and thus ensures maximum cost efficiency even in the prototype area or for one-time use with small quantities. Since we develop and manufacture all carbon tubes here at our location in Waldstetten in southern Germany, we can also produce custom-made products, specially tailored to your application, without long delivery times. We would be happy to advise you personally!

CFRP carbon fiber plates directly from the manufacturer - from stock!

With our well-assorted stock of standard dimensions, we deliver CFRP carbon plates of the highest quality.
Cuts from carbon plates are also not a problem.

Fiber-oriented component design

Benefit from our know-how and our many years of experience in the development, design and production of fiber-reinforced components and carbon plates. We would be happy to support and advise you on your plans to implement your requirements in carbon. When developing components and carbon fiber panels, our goal is to achieve maximum strength with minimum weight. We have different manufacturing processes at our disposal for this purpose. At the same time, we pay attention to a fiber-friendly design within the carbon plates during development in order to be able to guarantee a stable series production process.

PERFORMANCE RANGE

We offer you the complete process chain - from your idea to the implementation of your product made of carbon plates. All from a single source. Innovative fiber composite components tailored to your individual requirements represent our core competence. With over 30 years of experience in the development and production of carbon components and plates, we have the right know-how and the complete vertical range of manufacture to offer you tailor-made carbon fiber solutions.

Carbon PLATES MADE OF CFRP CARBON carbon fiber - BUY ONLINE

Composite lightweight panels made of carbon/carbon fiber offer multiple possible uses. The high rigidity + strength at a very low weight are the main advantages of our carbon plates. For all our carbon fiber plates, we also offer complete processing according to drawings on request. In our online shop you will find a large selection of composite panels. We are also able to produce and process carbon sandwich panels with your desired dimensions. By default, our carbon plates have the typical visible carbon fabric structure on both sides and can be used for design applications without any problems. The use of carbon plates is becoming more and more popular with engineers, including mechanical engineering, measurement technology, and aerospace technology. Nowadays, carbon plates are essential for the development of innovative and forward-looking solutions. The resulting products could not have been realized with conventional materials. You too can take advantage of our composite panels, manufactured by Carbon Composite in Waldstetten. We offer carbon plates in high-tech quality - Made in Germany. We can also produce special drawing parts according to your individual requirements, as well as complex milled parts made of CFRP with thread inserts or threads directly in carbon. For this we use common methods of CNC processing such as milling, water jet cutting or surface grinding of the CFRP plates to achieve exact dimensional accuracy. Of course, normal bores, fitting bores and countersinks are also possible. For this purpose, the carbon material is processed with special tools on modern CNC machines in order to achieve the highest level of accuracy. Both 3D grooves and blind holes, a fit, countersinking and even 5-axis machining are possible here. We also offer the appropriate carbon dowel pins for producing exact fits in CFRP panels.

CFRP CARBON AND carbon fiber hybrid PLATES MANUFACTURED IN PRESS TECHNOLOGY

When pressing carbon plates, pre-impregnated fabrics and scrims are usually used. The composite carbon fiber plates are compressed under high pressure and heated at the same time, so that the fibers are completely permeated with the matrix and air pockets do not occur during curing. Epoxy resins with the required properties are usually used as the matrix. This process is primarily used to produce constant thickness carbon plates / carbon fiber plates. These carbon plates can then be further processed into more complex components. In our online shop you will already find a large selection of standard dimensions of our carbon plates, which can be delivered directly from stock.

Buy CARBON / carbon fiber / hybrid / sandwich PLATES DIRECTLY from the MANUFACTURER

We develop and produce carbon plates according to your specifications and drawings. The carbon fibers are laid within the composite structure in such a way that the optimal strength values ​​and stiffness for your application are achieved. After the first production step, the surfaces are basically blank. After further processing, the carbon fiber plates may then be given a matt and smooth surface. In general, the typical carbon fabric visual structure can be seen first. All carbon plates, carbon fiber plates, hybrid plates and sandwich plates manufactured by Carbon Composite in Waldstetten can then go through further work steps in which CNC processing takes place and, for example, inserts are introduced. In this way, the finished components can be assembled directly at your premises. In addition, we offer assembly of the carbon semi-finished products into complete, ready-to-install assemblies. If you have any questions about carbon components, please contact our sales team, we would be happy to advise you!

Carbon sandwich panels with maximum stiffness at minimum weight

Carbon sandwich plates are always used when maximum rigidity with minimum weight has to be achieved. For this composite plate combination, we use top layers made of thin carbon plates in connection with honeycomb cores made of aramid or aluminum. Different foam cores can also be used. Since the areas of application for carbon sandwich panels can be very different and this leads to almost endless product variations, we do not have a large stock of standard panels to choose from. These might not be optimal for your application and we at Carbon Composite in Waldstetten prefer to manufacture the carbon sandwich panels specifically to your requirements.

 HYBRID PLATES and Carbon Hybrid Plates

The manufacturing process of the carbon hybrid and pure hybrid plates is the same as for our carbon plates and fiberglass plates. The positive properties of different fabrics are brought together, especially with these panels, thanks to the thermal high-pressure pressing process. For example, the carbon-aluminium mixtures increase the impact strength of the surfaces. The surface design of the carbon hybrid plates is silver on both sides and has the typical visible carbon fabric structure. With the pure hybrid panels, this decorative surface is present on one side. All carbon hybrid and pure hybrid plates available from stock can be found in our online shop. If the right dimension for you is not included, custom-made products are also no problem. If you want our panels to be CNC machined, then you've also come to the right place at Carbon Composite in Waldstetten. We are happy to offer you a complete solution in the form of ready-to-install components.

 Buy GLASS FIBER PANELS from stock in the online shop

Glass fiber panels from Carbon Composite, like our carbon panels, are manufactured using the thermal high-pressure pressing process. We are also happy to offer additional processing such as drilling, milling, sawing, grinding and gluing for all GRP/glass fiber panels. In our online shop you will find under products in the accessories category, among other things, carbon drills and carbon glue if you want to further process our products yourself. In the online shop you will find a large selection of GRP panels in different thicknesses and dimensions, which can be delivered directly from stock. Our online shop is set up for both B2C and B2B. This gives you the opportunity to implement your projects very quickly. If you need finished components made of fiberglass panels, you have also come to the right place. The development of the application-oriented, first prototypes up to series production represents our core competence.